How Predictive Tires Are Reshaping Fleet Maintenance

Written by The MICHELIN Connected Fleet Team | Nov 25, 2025 7:19:26 PM

Fleet operators are under more pressure than ever. Maintenance costs keep rising, skilled labor is in short supply and parts shortages continue to disrupt service schedules. Even a single tire failure can throw off delivery routes, strain budgets and erode customer trust.

In this environment, every decision counts. Fleets can no longer afford to rely on reactive maintenance or outdated inspection schedules. They need real-time visibility and reliable data to stay ahead of issues that could take a vehicle out of service.

That’s why many fleets are turning to predictive maintenance. The next evolution in fleet management starts at the tire, where connected technology can help operators prevent issues before they happen and keep vehicles on the road longer.

from reactive to predictive: a smarter approach to tire care

Traditional tire monitoring relies on scheduled inspections or driver feedback. By the time an issue is detected, it’s often already caused downtime or additional wear. Predictive tire technology changes that equation.

MICHELIN Connected Fleet’s Smart Predictive Tire uses sensors to continuously collect data on pressure, temperature and wear. Those data points are analyzed alongside historical tire performance to build an accurate picture of future risk. Algorithms help identify anomalies and predict when and where a tire issue may occur. Maintenance teams are alerted early, allowing them to plan interventions during regular service windows instead of responding to roadside breakdowns.

The result is a more efficient, data-driven approach that keeps vehicles on the road and technicians focused on planned work. Early adopters are already seeing measurable gains, including fewer tire-related incidents and longer tire life across their fleets.

reducing downtime & controlling costs 

For fleets, every hour a vehicle is parked costs money. Predictive tire monitoring helps prevent those costly surprises by flagging leaks, abnormal wear or underinflation before they lead to blowouts or service calls. It also helps maintenance leaders make smarter budgeting decisions. Instead of reacting to sudden repairs, they can strategically plan tire replacements, rotations and pressure adjustments across the fleet.

By addressing small issues early, fleets can:

  • Reduce unscheduled maintenance events
  • Extend tire life and lower replacement costs
  • Improve vehicle utilization and delivery reliability
  • Optimize technician workloads and parts inventory

The impact extends beyond the maintenance bay. Fewer roadside incidents mean fewer delays, lower towing expenses and improved safety for drivers and cargo.

connecting tires to the bigger maintenance picture

Predictive tire technology doesn’t operate in isolation. It integrates with existing fleet and telematics systems, feeding tire health data into broader maintenance planning tools. That connectivity gives fleet managers a single, unified view of vehicle performance and helps them spot patterns, plan service more accurately and allocate resources where they’re needed most.

This level of visibility helps transform maintenance from a cost center into a strategic advantage. Fleets can align tire performance data with mileage, fuel use and route conditions to uncover new opportunities for savings and sustainability.

This connected approach also supports sustainability goals. Longer-lasting tires mean fewer replacements, less waste and reduced CO2 emissions over time. Predictive insights help fleets operate more efficiently while advancing ESG commitments without adding complexity.

Getting started with predictive tire maintenance 

Transitioning to predictive maintenance doesn’t have to happen overnight. Many fleets begin by piloting Smart Predictive Tire on a small group of vehicles to measure the impact on downtime, safety and cost. A few best practices for success:

  • Benchmark your current tire performance and maintenance costs
  • Integrate predictive alerts with your existing service workflows
  • Train technicians and drivers on how to interpret and act on tire data
  • Track KPIs such as incident reduction, tire mileage and time saved

As results accumulate, predictive insights quickly become an indispensable part of fleet operations.

The future of fleet maintenance starts at the tire

Predictive technology is transforming how fleets manage performance, reliability and cost, and the tire is leading that transformation. By turning real-time data into actionable insights, MICHELIN Connected Fleet’s Smart Predictive Tire empowers fleets to prevent problems rather than react to them.

In a year defined by rising costs and operational pressure, that shift can make all the difference. The fleets that embrace predictive tire technology today will be the ones that stay on the road, stay efficient and stay ahead of tomorrow.

Ready to get started? Contact the MICHELIN Connected Fleet team today.